Corrugated Carton Box: Types, Benefits, and Cost

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What is a corrugated carton box?
A corrugated carton box is a very strong packaging solution made from a special kind of cardboard. Mostly it has three types of layers in the middle, placed between 2 simple or flat layers, making it stronger and best for protecting products during shipping or cargo. Its design gives excellent strength and good security. These carton boxes are best for cargo & shipping across different industries.

Types of Corrugated Carton Boxes

Find below simplified versions of each box type; it is easy to understand:

Single Wall (3 Ply)
This kind of box has one wavy layer in the middle and 2 flat layers outside. It is best for packaging light- to medium-weight products with safety, such as:

  • Books and stationery
  • Clothes items
  • Cosmetics and personal care products
  • Packaged snacks and dry food
  • Small electronics like phones or accessories and plastic bottles and jars (if not too heavy)

 

Double Wall (5 Ply)
This box has 2 wavy layers and 3 flat layers, make it more protective and stronger. It is best for heavy products/items that need more safety such as;

  • Electronics items like laptops
  • Glassware and ceramics
  • Small furniture like chair tables
  • Bulk food and beverage containers
  • Tools and hardware items

 

Triple Wall (7 Ply)
Very strong box with 3 wavy layers, it is mostly used for cargo & shipping large or heavy item needing strong protection.

  • Industrial machinery parts
  • Bulk shipping pallets
  • Heavy vehicle parts
  • Wooden made items
  • Commercial appliances

 

Die-Cut Boxes
Tailored made boxes that suit your item perfectly, Save space and reduce extra packaging materials.

  • Mobile phone boxes
  • LED lights packaging
  • Food boxes
  • Beauty kits
  • Gift or subscription boxes

 

Regular Slotted Container (RSC)
A standard box with flaps that meet in the middle, it is very simple and budget friendly.

  • Books shipping boxes
  • Online shopping order packaging
  • Footwear boxes
  • Kitchenware packing box
  • Household items cartons

Full Overlap Slotted Container (FOL)
Flaps boxes totally cover each other for extra protection. Good option for heavier items.

  • TV and LCD boxes
  • Flat-packed furniture
  • Office equipment (furniture)
  • Cooler, AC or freezer packaging

 

Benefits of Corrugated Carton Boxes

Find below a simplified version of each point:

  • Protective & Safe – Keeps products secure from any kind of bumps and damage.
  • Lightweight – Easy to carry and cheaper to shippement
  • Customizable – Can be made in any size, color, or design according to your needs
  • Eco-Friendly – Made from recycled and recyclable materials.
  • Budget friendly – Affordable to make and ship in large quantities.
  • Versatile – Works for packing all kinds of products.

 

Strategy for Using Corrugated Carton Boxes

  1. Assess Product Needs
  2. Customize for Branding
  3. Optimize Size and Fit
  4. Sustainability Focus
  5. Test Packaging Durability
  6. Cost & Supply Chain Efficiency

By combining strength, customization, and sustainability, corrugated carton boxes can protect products effectively while enhancing brand reputation and reducing environmental impact.

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